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  • Open Daily: 10am - 10pm
    Alley-side Pickup: 10am - 7pm

    3038 Hennepin Ave Minneapolis, MN
    612-822-4611

Open Daily: 10am - 10pm | Alley-side Pickup: 10am - 7pm
3038 Hennepin Ave Minneapolis, MN
612-822-4611
Introduction to Film Insert Injection Molding

Introduction to Film Insert Injection Molding

Hamada, Hiroyuki
Leong, Yew Wei

Paperback

Technology & Engineering

ISBN10: 3838320441
ISBN13: 9783838320441
Publisher: Lap Lambert Academic Pub
Published: Jun 6 2010
Pages: 200
Weight: 0.66
Height: 0.46 Width: 6.00 Depth: 9.00
Language: English
Film insert injection molding (FIM) is an increasingly popular technique to impart decoration onto moldings. In this study, FIMs were produced by using amorphous and crystalline polymers that were evaluated based on their film-substrate interfacial adhesion strength. Interfacial bonding between amorphous polymers could be achieved at any temperature above the glass transition, though higher temperatures are favorable to enhance diffusion rates. As for crystalline polymers, melting of the crystalline phase in the film was needed to create mobile molecular chains before any significant bonding could take place. Hence, the resin temperature should be sufficient to induce melting of the film surface. Regardless of materials characteristics, certain criteria have to be met to ensure good interfacial bonding. Good film-substrate intimacy should be attained to provide a wider contact area for interfacial diffusion. Resins with low Mw and linear chain structures could easily diffuse across the interface and form molecular entanglements with sufficient cooling. Hence, barrel and mold temperatures were the most important parameters that governed the interfacial strength during molding.

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