Open Daily: 10am - 10pm | Alley door pickup 10am - 7pm 3038 Hennepin Ave Minneapolis, MN
612-822-4611

  • Open Daily: 10am - 10pm
    Alley-side Pickup: 10am - 7pm

    3038 Hennepin Ave Minneapolis, MN
    612-822-4611

Open Daily: 10am - 10pm | Alley-side Pickup: 10am - 7pm
3038 Hennepin Ave Minneapolis, MN
612-822-4611
How to Weld Aluminum: The TIG and MIG Guide to Alloy Selection, Settings, Filler Rods, and 12+ Step-by-Step Projects for Repairs and Custom Fabricatio

How to Weld Aluminum: The TIG and MIG Guide to Alloy Selection, Settings, Filler Rods, and 12+ Step-by-Step Projects for Repairs and Custom Fabricatio

Press, Skillforge

Paperback

Metal WorkTechnology & Engineering

ISBN13: 9798255737765
Publisher: Independently Published
Published: Apr 9 2026
Pages: 118
Weight: 0.64
Height: 0.25 Width: 8.50 Depth: 11.00
Language: English
Strike an arc on aluminum for the first time, and you'll immediately understand that this is not steel: no color warning, no forgiveness, no margin for error. One second, you're staring at a silver surface. Next, there's a hole where your workpiece used to be. If you've tried welding aluminum and failed or avoided it entirely, How to Weld Aluminum was written for you.

Most welders hit a wall with aluminum because nobody explains why it behaves differently or gives them the exact settings to use. The oxide layer that fights fusion. The heat that disappears three times faster than steel. The crack-sensitive alloys that split before they cool. How to Weld Aluminum closes every gap with real machine settings by material thickness, filler rod selection matched to your base alloy, and AC balance values you can dial in before your first bead.

Inside this guide, you'll get:

  • Complete TIG and MIG settings tables, amperage, AC balance, frequency, wire feed speed, and gas flow by thickness
  • A clear filler rod selection system covering 4043, 5356, 4047, 4943, 5183, and 5556
  • Alloy identification and weldability charts for all 7 aluminum families
  • Dedicated chapters on equipment setup, oxide removal, heat management, and distortion control
  • 12 hands-on projects from practice coupons to hull patches, tube frames, cast repairs, and shop fabrication
  • A complete troubleshooting reference for porosity, hot cracking, burn-through, and MIG feeding problems
  • Marine, automotive, and repair welding chapters covering real-world scenarios

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